Business risk support

Lithium-ion batteries - how to reduce the risk of fires

Lithium-ion batteries are the main type of rechargeable battery used and stored in commercial premises and residential buildings. The risks associated with these batteries can lead to a fire and/or an explosion with little or no warning.

Unfortunately, we’re seeing a significant increase in fire claims caused by lithium-ion batteries, so we’ve collated advice to help prevent fires and keep properties and people safe.

The easiest answer is everywhere. We all use lithium-ion batteries every day in mobile phones, laptops, power tools, e-cigarettes, e-bikes and e-scooters.

Residential buildings are likely to have tenants or occupiers using, storing and charging these batteries. 

Warehouses and retail properties may have a stock of new or used lithium-ion batteries.

Products containing these batteries range from wearable technology devices (e.g. medical) to general plant and machinery (e.g. forklift trucks). Hand-held scanners for reading bar codes and picking goods often contain lithium-ion batteries. Automated storage and retrieval systems will have a large number of robots that may be powered by lithium-ion batteries.

Manufacturing premises often use portable hand tools, plant or machinery powered by these batteries. They may also manufacture, maintain or repair items with lithium-ion batteries. 

If a battery cell creates more heat than it can effectively dissipate, it can lead to a rapid uncontrolled release of heat energy or thermal runaway, which can result in fire and/or an explosion. The most likely causes are from physical or chemical damage, heat, over-charging / over-discharging or defective manufacturing.  

Thermal runaway can lead to the ejection of a range of gases. If a battery vents or ruptures due to a thermal runaway, immediate ignition of the emitted gases can occur. Alternatively the gases can spread, unignited, with the potential for a very rapid combustion or explosion. This can lead to a secondary fire and therefore spreading the original fire further.

The highest risk of a fire occurring is when a battery: 

  • is being charged
  • is being transported, therefore at increased risk of damage
  • has been damaged previously, as thermal runaway can occur hours, days or weeks later
  • has been abused from over-charging or continual charging and discharging.